Spun Bonded Filter Cartridge

  

 

Spun bonded filter cartridges are made up of 100% polypropylene fibers. The fibers have been carefully spun together to form a true gradient density from outer to inner surface. Filter cartridges are available with core & without core version. The superior structure remains integral even under severe operating conditions and there is no media migration. Polypropylene fibers are blown continuously on central molded core, without any binders, resins or lubricants.

Operation

Unfiltered fluid passes through depth filter matrix and enables the progressive retention of finer particles, which provides high efficiency, high dirt retention & long filter life. Fluid flows from outside to inside through filter media. Particulates are held securely in the filter matrix and clean fluid flows to the downstream side of cartridge.

Salient Features

» Free of surfactants, binders and adhesives
» Excellent flow with low pressure drop
» High dirt holding capacity
» 100 % Polypropylene for wide chemical compatibility
» High strength & pressure resistance
» One piece construction up to 1016 mm & more
» Nominal & absolute filtration rating
» NSF42 and FDA CFR title 21 Certified cartridges are available.
» All housings made from SS 316 L, SS 316 & SS304 are mirror polished & electro polished to resist adhesion of dirt and scale
» Carbon steel housings are sand blasted, epoxy coated & finally painted with two coats of synthetic enamel
» ASME code stamp available
» Duplex / Triplex / Jacketed cartridge filter unit designs are available
» High temperature & high pressure design are available

Technical Specifications

» Sizes 10”, 20”, 30”, 40”, 50”, 60” Long
» Micron Rating 1, 5, 10, 25, 50, 75, 100
» Outer Diameter 64 mm (2.5”), 114mm (4.5”), (150 mm) 6”, 8”
» Inner Diameter 25mm, 28 mm, 48 mm

Configuration

» Double Open Type (DOE Type)
» Code 7S (226 O’ Ring Design / Bayonet)
» Code 7F (226 O’ Ring Design / Flat)
» Code 3S (222 O’ Ring Design / Bayonet)
» Code 3F (222 O’ Ring Design / Flat)

Construction

» Spun bonded filter cartridges are made up of 100 % poly proplyne.

Applications

» Food & Beverages Bottled water, Flavors, Polishing Lines
» Pharmaceuticals Base product clarifications, Membrane prefilter
» Fine Chemicals Solvents, Process Streams, Water Purification
» Magnetic coating Dispersions, Coating Lines, Solvents
» Petrochemicals Water flood, Comletion Fluids, Amines
» Cosmetics Alcohols, Essential oils , Water lines
» Water Treatment Membrane Protection, Resin Trap
» Metal Finishing Plating solution, paint and resin products, Wash
» Electronics Electroplating, Etching, Image development

PES (Poly Ether Sulphone) Filter Cartridge

PES (Poly Ether Sulphone) Cartridge                          

PES Cartridges are made of poly ether Sulphone with uniform pore distribution to ensure maximum performance in bacterial retentions. It’s upstream & down stream polyester support ensures resistance to pressure shocks. Polyethersulphone membrane is hydrophilic in nature, it allows easy integrity testing for all applications where daily controls are required. The membrane possesses broad chemical compatibilities & contains no surfactants. PES Cartridges are produced in controlled environments & under stringent production conditions that ensure filter quality & cleanliness. These are assembled integrally by thermowelding. This process minimizes the presence of oxidization of substance & yield a durable filter cartridges suitable for extended use. This can be sanitized by chemical agents or by inline steaming. PES and polypropylene, the unique two materials used in cartridge manufacturing are chemically inert, not shedding and biologically safe according to F.D.A., USP and EEC requirements for pharmaceutical and food contact use. The filtration area of each cartridge is as high as 0.7 m2. Therefore it offers high flow rate, low pressure drop & long service life.

Features & Benefits

» PES Membrane is inherently hydrophilic with excellent hydrolytic stability & chemical compatibility
» Specific pore size distribution for full bacterial retention to ensure sterile effluent even under process upsets
» End caps and connectors are sealed by thermal bond, free from binder.
» Low pressure drop and high flow rate due to high filtration area of 0.7 m2 Per 10” cartridge
» Absolute rated
» Autoclave or in situ steam sterilization features
» Integrity test is possible
» FDA approved

Technical Specifications

» Sizes 10”, 20”,30”40” Long
» Micron Rating 0.05, 0.1, 0.2, 0.45 , 1 Micron
» Filtration Area More Than 0.7 m2 Per 10” cartridge
» Outer Diameter 69 mm
» Inner Diameter 28 mm

Configuration

» Double Open Type (DOE Type)
» Code 7S (226 O’ Ring Design / Bayonet)
» Code 7F (226 O’ Ring Design / Flat)
» Code 3S (222 O’ Ring Design / Bayonet)
» Code 3F (222 O’ Ring Design / Flat)

Construction

» Filter Media PES (Poly Ethersulphone) Membrane
» Support Media Polypropylene fiber
» Inner Core High strength polypropylene
» Outer Core High strength polypropylene
» End Caps High strength polypropylene
» O Ring / Gaskets EPDM / Buna N / Silicone / Viton

Applications

» Pharmaceuticals
» Food & Beverages
» DI water Filtration

 
 
 
    PES   Diameter of cartridge   Micron Rating   Length Of Cartridge   Configuration
                     
    Poly Ether Sulphone Pleated   68 MM   0.2 Micron   10″ Length   A – 226 O’ Ring With Bayonet Design
                     
            0.45 Micron   20″ Length   B – 226 O’ Ring With Flat Design
                     
            0.65 Micron   30″ Length   C – 222 O’ Ring With Bayonet Design
                     
                 40″ Length   D – 222 O’ Ring With Flat Design
                     
                      E – DOE Type
 

Wound Filter Cartridge

Wound Filter Cartridge                                             

Wound cartridges are designed to meet the most demanding filtration duties. They offer an economic, compact, easily installed and maintained filtration system for removal of particulates from liquid. Wound cartridges are manufactured from a variety of carefully selected raw materials. These are processed into fibers of specific grades using the latest technology. After carding & spinning into roving they are wound into cartridges with carefully controlled micron rating. From raw materials to finished products we are in control of the quality and filtration characteristics. They are appreciated due to high dirt holding capacity and its rugged construction which allows facing different applications in liquid and gas filtration.

Operation

Unfiltered fluid passes through depth filter matrix, which enables the progressive retention of finer particles, providing high efficiency, high dirt retention & long filter life. Fluid flows from outside to inside through filter media. Particulates are held securely in the filter matrix and clean fluid flows to the downstream side of cartridge.

Salient Features

» Standard and customized sizes to fit most housings
» Filtration rating from 1 to 100 Micron
» High strength & pressure resistance
» Manufactured in continuous length
» Full range of sizes from 10” to 60” Length
» Excellent flow with low pressure drop
» High dirt holding capacity
» Compatible with a wide range of fluids
» NSF & FDA approved filter cartridges are available.

Technical Specifications

» Sizes 10”, 20”, 30”, 40”, 50”, 60” Long
» Micron Rating 1, 5, 10, 25, 50, 75, 100
» Outer Diameter 64 mm(2.5”) 100 mm(4”), 110mm(4.5”) 6”, 8”
» Inner Diameter 28mm

Configuration

» Double Open Type (DOE Type), 226 O’Ring design & 222 O’Ring Design.

Construction

» Polypropylene with polypropylene core
» Cotton with stainless steel core
» Glass fiber with stainless steel core

Applications

Polypropylene wound filter cartridge
» Organic Acids
» Oils
» Concentrated Alkalis
» Water
» Organic solvents
» Electroplating solution
» Photographical process fluid

Cotton wound filter cartridge
» Vegetable Oils
» Dilute Acids
» Alkalis
» Organic solvents
» Portable liquids

Glass fiber wound filter cartridge
» High temperature filtration of Mineral Acids, Organic solvents, Oils

Sintered (Non – Metallic) Filter Cartridge

Sintered Filter Cartridge

Sintering is a process for making articles from its base material in powder .They are made by mixing elemental or alloy powders and compacting the mixture in a die, the resultant shapes are then sintered or heated in a controlled atmosphere furnace to bond the particles. Sintering is traditionally used for manufacturing ceramic objects and after that it is used for filtration application.Due to sintering process, particles join with each other and form a porous structure which allow any fluid , air or gas to pass through without disturbing its structure. This structure is robust in nature to handle particle above stipulated micron rating. Such elements are back washed some time for cleaning purpose to remove deposited particle load. These sintered solid filters are able to withstand very high differential pressure across the filters.

Features & Benefits

» Made of single base material, hence free from any binder
» Specific Pore size distribution due to sintering process
» Withstand very high differential pressure
» High void volume compared to conventional sintered material
» Easy to clean & back wash
» Wide chemical compatibility

Technical Specifications

» Sizes 10”, 20”,30”40” Long
» Micron Rating 1, 5, 10 , 25, 50 , 100 Micron
» Outer Diameter 64 mm , 70 mm
» Inner Diameter 28 mm , 40 mm

Configuration

» Double Open Type (DOE Type)

Construction

» Sintered Polypropylene
» Sintered Polystyrene
» Sintered Acrylonitrile
» Sintered Ceramic
» Sintered Polyethylene

Applications

» Compressed air filtration
» Gas filtration
» Fine Chemicals Solvents, Process Streams, Water Purification
» Magnetic coating Dispersions, Coating Lines, Solvents
» Petrochemicals Water flood, Comletion Fluids, Amines
» Cosmetics Alcohols, Essential oils , Water lines
» Water Treatment membrane Protection, Resin Trap
» Metal Finishing Plating solution, paint and resin products,Wash
» Electronics Electroplating, Etching, Image development

 

Polypropylene Pleated Cartridge

Polypropylene Pleated Cartridge                 

Polypropylene filter cartridges are precisely manufactured for use in critical filtration applications within food, pharmaceuticals, biotech, dairy, beverages, brewing, semiconductor, water treatment & other demanding process industries.Polypropylene pleated cartridges use the very latest gradient density micro fiber media technology to provide a combination of excellent micron ratings, high flow rates and high contaminant holding capacities. A special combination of polypropylene media with variation in the fiber diameter creates a gradient density matrix, ranging from open on the outside to finer on the inside, thereby providing a filter with in filter, which considerably increases contamination holding capacity & throughputs.
All components used in the manufacturing process are biologically safe, chemically inert and meet FDA and other international quality requirements. Polypropylene offers an extremely broad chemical compatibility making it suitable for many applications.
Features & Benefits

» All polypropylene construction
» Absolute & nominal efficiency
» 0.1 to 40 Micron ratings
» Gradient density micron fiber media
» High surface area more than 0.5 m2 per 10″ filter
» Robust outer cage
» Biologically safe
» Wide chemical compatibility
» No fiber migration
» Thermally welded construction
» FDA approved filters
» End connections to fit all standard housings

Technical Specifications

» Sizes 10”, 20”,30”,40” Long
» Micron Rating 0.1, 0.2, 0.45 , 1 , 5 , 10 , 20 Micron
» Outer Diameter 69 mm
» Inner Diameter 28 mm

Configuration

» Double Open Type (DOE Type)
» Code 7S (226 O’ Ring Design / Bayonet)
» Code 7F (226 O’ Ring Design / Flat)
» Code 3S (222 O’ Ring Design / Bayonet)
» Code 3F (222 O’ Ring Design / Flat)

Construction

» Filter Media 100 % Melt blown micro denier polypropylene fiber
» Support Media Polypropylene fiber
» Inner Core High strength polypropylene
» Outer Core High strength polypropylene
» End Caps High strength polypropylene
» O Ring / Gaskets EPDM / Buna N / Silicone / Viton

Applications

Fine Chemicals and Pharmaceuticals
» D.I. Water
» R.O.Pre filtration
» Biological Fluids
» Oral Drugs
» Ophthalmic Liquids

Photographic Film & Paper
» Anti-Halation Coatings
» Developer Chemicals
» Emulsions
» Gelatins

Beverages
» Wine
» Alcohols
» Fruit Juice
» Beer

Electronic and Semi-Conductor
» De-ionized Water Prefiltration
» Magnetic tapes
» Premix Resins
» Tape Coatings
» Photoresists
» Metal Oxide Dispersions
» Solvents


 
    PPL   Diameter of cartridge   Rating   Micron Rating   Length Of Cartridge   Configuration
                         
    Polypropylene Pleated   68 MM   A-Absolute Rating   0.2 Micron   10″ Length   A – 226 O’ Ring With Bayonet Design
                         
            B-Nominal Rating   0.45 Micron   20″ Length   B – 226 O’ Ring With Flat Design
                         
                001 Micron   30″ Length   C – 222 O’ Ring With Bayonet Design
                         
                005 Micron    40″ Length   D – 222 O’ Ring With Flat Design
                         
                010 Micron         E – DOE Type
                         
                030 Micron        
                         
                060 Micron        
 

Stainless Steel Filter Cartridge

 

Stainless Steel Filter Cartridge
Stainless steel cartridges are designed to overcome the temperature and chemical compatibility limitations of fabric or synthetic fiber media. This will offer very high temperature resistance & can withstand high differential pressure. Stainless steel cartridges are offered in SS 304, SS 316, & SS 316 L materials. These elements can be plain cylindrical or in pleated configuration to increase filtration area. Normally all stainless steel pleated & cylindrical filters are supported with coarser filter media to ensure no direct damages to main filtering media under process upsets. A bubble point test can be done to certify that no opening larger than the specified pore size exist in product joints or seams. No media migration occurs due to stainless steel material. These elements can be back washed & reused.

Type Of Filters

» Stainless steel wire mesh type
» Stainless steel sintered metal powder type
» Stainless steel random fiber / sintered metal fiber type
» Stainless steel multi layered wiremesh

Type Of Filter Design

» Plain cylindrical design
» Pleated configuration design
» Welded design

Features & Benefits

» Stable pore shapes
» High permeability
» Low pressure drop
» High dirt-holding capacity (longer lifetime)
» High temperature resistance
» High differential pressure, with stand capacity
» Strong corrosion resistant
» Back flushing
» Excellent mechanical strength
» No media migration
» Customized Sizes available

Construction Of Sintered Material

The composite fiber material is sintered together with a wire mesh under vacuum conditions and rolled to form mats of a specific thickness. Stainless steel cartridges can be wrought into tubes, cartridges or disks, plain, pleated or according to customer requests.

Technical Specifications
»  Sizes 10”, 20”, 30”, 40” Long (Customized sizes avaliable)
»  Micron Rating 0.2, 0.5, 1, 3,5,10, 20, 25, 50 & More
»  Standard Outside Diameter 64 mm
»  Inner Diameter 28 mm
Configuration
»  Double Open Type (DOE Type)
»  Code 7S (226 O’ Ring Design / Bayonet)
»  Code 7F (226 O’ Ring Design / Flat)
»  Code 3S (222 O’ Ring Design / Bayonet)
»  Code 3F (222 O’ Ring Design / Flat)
»  1” NPT / BSP Connection
Applications
»  Catalyst Recovery In Petrochemical / Chemical Industries
»  Polymer Filtration
»  Cross Flow Filtration
»  Gas Filtration
»  Analytical Devices
»  Medical devices
»  Oil Filtration
»  Aerosol Application
»  Gas – Liquid Separation
»  Hot Gas Filtration
» Fuel & Hydraulic Oil Filtration
» R.O. Pre Filtration

Carbon Cartridges

 

Carbon Cartridges
Carbon block cartridges are designed for high effective filtration of water for certain VOC’S, pesticides, chlorine, odor & test & sediment reduction down to 5 micron. These cartridges are manufactured entirely from FDA compliance materials. They are suitable for potable water filtration, as well as many industrial, commercial & food service applications.Its nominal filtration rating makes it excellent for polishing filters of pre filters in applications which require very fine filtration. These cartridges are effective at filtering giardia & cryptosporidium cysts from potable drinking water.

Features & Benefits

» High lodine value
» High flow rate
» High dirt holding capacity
» Greater chlorine removal efficiency
» Good Oil adsorption mediumType of carbon filters
» Activated coal carbon
» Coconut shell carbon

Construction

» Filter media Bonded Powdered activated carbon
» End caps Polypropylene
» Outer wrap Polypropylene
» Netting Polypropylene
» Gaskets Buna N

Technical Specifications

» Sizes 10”, 20” 30”, 40”
» Micron Rating 5, 10 Micron
» Standard Outside Diameter 64mm , 116 mm
» Inner Diameter 28 mm

Applications

» Food & Beverages Bottled water, Flavors, Polishing Lines
» Pharmaceuticals Membrane prefilter
» Water Treatment Membrane Protection, Resin Trap
» Edible Oil Mineral Oil

 

 

 

    ACE   Diameter of cartridge   Micron Rating   Length Of Cartridge
                 
    Activated Coal Carbon   68 MM   001 Micron   10″ Length
                 
        115 MM   005 Micron   20″ Length
                 
            010 Micron   30″ Length
                 
            025 Micron    40″ Length
 

PTFE (Poly Tetra Fluoro Ethylene) Filter Cartridge

PTFE Cartridge                  
PTFE Cartridges are made up of poly tetrafluroethylene. PTFE is characterized by high chemical inertness. These are specifically designed for sterile filtration applications of liquid, air & gas streams. They are certified bio safe, non pyrogenic & fully validated to pharmaceutical standards. PTFE and polypropylene, the unique two materials used in cartridge manufacturing are chemically inert, not shedding and biologically safe according to F.D.A., USP and EEC requirements for pharmaceutical and food contact use. PTFE cartridge membrane is used in filtering the highly corrosive solutions such as strong acids, base solution and solvents. The membrane has about 80 – 95 % porosity & uniform pore size distribution. Moreover, the filtration area of each cartridge is as high as 0.7 m2. Therefore it offers high flow rate, low pressure drop & long service life. These can be steam sterilized directly or reverse as per standard operating data.

Features & Benefits

» PTFE membrane has excellent chemical resistance
» End caps and connectors are sealed by thermal bond, free from binder.
» Low pressure drop and high flow rate due to high filtration area of 0.7 m2 Per 10” cartridge
» Inherently hydrophobic expanded PTFE micro porous membrane for broad chemical compatibility & to prevent moisture obstruction in venting & wet air filtration
» Absolute rated & precisely controlled pore size distribution for superior & constant bacterial retention
» Autoclave or in situ steam sterilization features
» Integrity test is possible
» FDA approved

Technical Specifications

» Sizes 10”, 20”,30”40” Long
» Micron Rating 0.05, 0.1, 0.2, 0.45 , 1 Micron
» Filtration Area More Than 0.7 m2 Per 10” cartridge
» Outer Diameter 69 mm
» Inner Diameter 28 mm

Configuration

» Double Open Type (DOE Type)
» Code 7S (226 O’ Ring Design / Bayonet)
» Code 7F (226 O’ Ring Design / Flat)
» Code 3S (222 O’ Ring Design / Bayonet)
» Code 3F (222 O’ Ring Design / Flat)

Construction

» Filter Media 100 % PTFE (Poly Tetrafluroethylene) Membrane
» Support Media Polypropylene fiber
» Inner Core High strength polypropylene
» Outer Core High strength polypropylene
» End Caps High strength polypropylene
» O Ring / Gaskets EPDM / Buna N / Silicone / Viton

Applications

Pharmaceuticals
» Sterilization of inlet & exhaust flow
» Vent filter
» Gas purification (like nitrogen & others)
» Compressed air (sterile grade)
» Acid / Solvents & base filtration
» Wet etching process

Electronics Industries
» Semi conductors
» CD- R & DVD – R factory
» Fine filtration of DI water
» Photo electron chemical filtration


    PTE   Diameter of cartridge   Micron Rating   Length Of Cartridge   Configuration
                     
    Poly Tetra Fluoro Ethylene   68 MM   0.2 Micron   10″ Length   A – 226 O’ Ring With Bayonet Design
                     
            0.45 Micron   20″ Length   B – 226 O’ Ring With Flat Design
                     
                30″ Length   C – 222 O’ Ring With Bayonet Design
                     
                 40″ Length   D – 222 O’ Ring With Flat Design
                     
                      E – DOE Type
 

Carbon Cartridges

Carbon Cartridges
Carbon block cartridges are designed for high effective filtration of water for certain VOC’S, pesticides, chlorine, odor & test & sediment reduction down to 5 micron. These cartridges are manufactured entirely from FDA compliance materials. They are suitable for potable water filtration, as well as many industrial, commercial & food service applications.Its nominal filtration rating makes it excellent for polishing filters of pre filters in applications which require very fine filtration. These cartridges are effective at filtering giardia & cryptosporidium cysts from potable drinking water.

Features & Benefits

» High lodine value
» High flow rate
» High dirt holding capacity
» Greater chlorine removal efficiency
» Good Oil adsorption mediumType of carbon filters
» Activated coal carbon
» Coconut shell carbon

Construction

» Filter media Bonded Powdered activated carbon
» End caps Polypropylene
» Outer wrap Polypropylene
» Netting Polypropylene
» Gaskets Buna N

Technical Specifications

» Sizes 10”, 20” 30”, 40”
» Micron Rating 5, 10 Micron
» Standard Outside Diameter 64mm , 116 mm
» Inner Diameter 28 mm

Applications

» Food & Beverages Bottled water, Flavors, Polishing Lines
» Pharmaceuticals Membrane prefilter
» Water Treatment Membrane Protection, Resin Trap
» Edible Oil Mineral Oil

Resin-Bonded Filter Cartridge

Filter Cartridge Resin Bonded

RB (Resin-Bonded) Cartridge is produced from cellulose fibers, which have been intrinsically bonded together by a melamine resin, to create a solid highly durable & porous structure. By treating the fibers in this fashion we can ensure a stronger cartridge that is less likely to collapse than a wound or pleated cartridge.

Features & Benefits

» Free of surfactants, binders and adhesives
» Excellent flow with low pressure drop
» High dirt holding capacity
» Temperature limit 4.4 Deg C to 93.3 Deg C
» Longer service life

 

 
 
    RBCM   Diameter of cartridge   Micron Rating   Length Of Cartridge
                 
    Resin Bonded Cellulose Melamine   68 MM   001 Micron   10″ Length
                 
            005 Micron   20″ Length
                 
            010 Micron   30″ Length
                 
            025 Micron    40″ Length